LED Lamps K-12 Projects and Experiments
LED Lamps
See also LED Projects, Experiments and Background Information
LED Lamp with GU10 twist lock fitting, intended to replace halogen reflector lamps.
A LED lamp is a type of solid state lighting (SSL) that utilizes light-emitting diodes (LEDs) as a source of illumination rather than electrical filaments or gas.
Solid state lighting (SSL) refers to a type of lighting that utilizes light-emitting diodes (LEDs), organic light-emitting diodes (OLED), or polymer light-emitting diodes (PLED) as sources of illumination rather than electrical filaments or gas.
The term "solid state" refers to the fact that light in an LED is emitted from a solid object—a block of semiconductor—rather than from a vacuum or gas tube, as is the case in traditional incandescent light bulbs and fluorescent lamps.
Unlike traditional lighting, however, SSL creates visible light with
reduced heat generation or parasitic energy dissipation. In addition,
its solid-state nature provides for greater resistance to shock,
vibration, and wear, thereby increasing its lifespan significantly.
History
For the past 150 years, lighting technology was mainly limited to incandescence and fluorescence. While derivative technologies such as high-intensity discharge lamps (HID) have emerged, none has achieved a luminous efficacy greater than 200 lm/W (for monochromatic low pressure sodium lamps),
with incandescent lighting usually achieving an efficacy of less than
18 lm/W. With the advent of commercial LEDs in the 1960s, however, a
new kind of lighting became available. LEDs can consume less
electricity than conventional lighting and can produce less of the
parasitic by-product heat. However, at present, commercial LED systems
are not as efficient as fluorescent lighting. See luminous efficacy for a comparison.
Initial LEDs were red in color, with yellow and orange variants
following soon thereafter. To produce a white SSL device, however, a
blue LED was needed, which was later discovered through materials science and extensive research and development. In 1993, Shuji Nakamura of Nichia Chemical Industries came up with a blue LED using gallium nitride
(GaN). With this invention, it was now possible to create white light
by combining the light of separate LEDs (red, green, and blue), or by
placing a blue LED within a special package with an internal light
conversion phosphor - some of the blue output becomes red and green with the result that the LED light emission appears white to the human eye.
SSL has been described by the United States Department of Energy as a pivotal emerging technology that promises to alter lighting in the future.
It is the first new lighting technology to emerge in over 40 years and,
with its energy efficiencies and cost savings, has the potential to
replace many existing fixtures.
Models
LED lamps (also called LED bars or Illuminators) come in different shapes, among them the light bulb shape with a large E27 Edison screw and MR16 shape with a bi-pin base. Other models might have a small Edison E14 fitting, GU5.3 (Bipin cap) or GU10
(bayonet socket). This includes low voltage (typically 12 V
halogen-like) varieties and replacements for regular AC mains (120-240
V AC) lighting. Currently the latter are less widely available but this
is changing rapidly.
In LED lamps the luminous flux (in lumens), luminous intensity (in millicandelas) and the radiation angle (in degrees) are related.
Technology overview
A single LED
can produce only a limited amount of light, and only a single color at
a time. To produce the white light necessary for SSL, light spanning
the visible spectrum
(red, green, and blue) must be generated in correct proportions. To
achieve this effect, three approaches are used for generating white
light with LEDs: wavelength conversion, color mixing, and most recently Homoepitaxial ZnSe.
Wavelength conversion involves converting some or all of the LED’s output into visible wavelengths. Methods used to accomplish this feat include:
- Blue LED & yellow phosphor
– Considered the least expensive method for producing white light. Blue
light from an LED is used to excite a phosphor which then re-emits
yellow light. This balanced mixing of yellow and blue lights results in
the appearance of white light.
- Blue LED & several phosphors
– Similar to the process involved with yellow phosphors, except that
each excited phosphor re-emits a different color. Similarly, the
resulting light is combined with the originating blue light to create
white light. The resulting light, however, has a richer and broader
wavelength spectrum and produces a higher color-quality light, albeit
at an increased cost.
- Ultraviolet (UV) LED & red, green, & blue phosphors
– The UV light is used to excite the different phosphors, which are
doped at measured amounts. The colors are mixed resulting in a white
light with the richest and broadest wavelength spectrum.
- Blue LED & quantum dots – A process by which a thin layer of nanocrystal particles containing 33 or 34 pairs of atoms, primarily cadmium and selenium,
are coated on top of the LED. The blue light excites the quantum dots,
resulting in a white light with a wavelength spectrum similar to UV
LEDs.
Color mixing involves utilizing multiple LEDs in a lamp and
varying the intensity of each LED to produce white light. The lamp
contains a minimum of two LEDs (blue and yellow), but can also have
three (red, blue, and green) or four (red, blue, green, and yellow). As
no phosphors are used, there is no energy lost in the conversion process, thereby exhibiting the potential for higher efficiency.
Homoepitaxial ZnSe is a technology developed by Sumomito Electric where a LED is grown on a ZnSe substrate,
which simultaneously produces blue light from the active region and
yellow emission from the substrate. The resulting white light has a
wavelength spectrum on par with UV LEDs. No phosphors are used,
resulting in a higher efficiency white LED.
To be considered SSL, however, a multitude of LEDs must be placed
close together in a lamp to amplify their illuminating effects. This is
because an individual LED
produces an only limited amount of light, thereby limiting its
effectiveness as a replacement light source. In the case where white
LEDs are utilized in SSL, this is a relatively simple task, as all LEDs
are of the same color and can be arranged in any fashion. When using
the color-mixing method, however, it is more difficult to generate
equivalent brightness when compared to using white LEDs in a similar
lamp size. Furthermore, degradation of different LEDs at various times
in a color-mixed lamp can lead to an uneven color output. Because of
the inherent benefits and greater number of applications for white LED based SSL, most designs focus on utilizing them exclusively.
Advantages of SSL
Technological comparison
SSL is intended to be a cost-effective yet high quality replacement
for incandescent and fluorescent lamps. To better understand the
technical merits of SSL, it is important to understand the technology
behind the lamps it intends to replace.
- Incandescent lamps (light bulbs) create light by running
electricity through a thin filament, thereby heating the filament to a
very high temperature and producing visible light. The incandescing
process, however, is considered highly inefficient, as over 98% of its
energy is emitted as invisible infrared light (or heat). Incandescent
lamps, however, are relatively inexpensive to produce. The typical
lifespan of an incandescent lamp is around 1,000 hours.
- Fluorescent lamps (light bulbs) work by passing electricity
through mercury vapor, which in turn produces ultraviolet light. The
ultraviolet light is then absorbed by a phosphorus coating inside the
lamp, causing it to glow, or fluoresce. While the heat generated by
fluorescent lamps is much less than its incandescent counterpart,
efficiencies are still lost in generating the ultraviolet light and
converting this light into visible light. In addition, mercury is
detrimental to health, and should the lamp break, exposure to the
substance can be hazardous. Fluorescent lamps are typically five to six
times the cost of incandescent lamps, but have life spans around 10,000
hours.
This garden light can use stored Solar Power due to such low power consumption of the LED
- SSL achieves its purpose by grouping smaller LEDs in an
orderly fashion, thereby creating a unified beam. The SSL can be
comprised of multiple white LEDs, or from ones that are
color-mixed—where LEDs of different colors are mixed to produce white
light. The inherent advantages and disadvantages of SSL are the same as
those of a LED. Advantages include:
- High durability - no filament or tube to break
- Long life span - LEDs last approximately 100,000 hours
- Low power consumption - reduces overall electricity bill
- Flexible application – small size of LEDs can lead to unique
lighting devices. For example, with a cluster of LEDs a wide variety of
illumination distributions can be generated[1],[2].
- Low heat generation – very little parasitic energy loss
Currently, however, there is no SSL on the market that can be
offered as a true replacement for incandescent or fluorescent lamps,
even though several manufacturers have gone forward with the
introduction of such products. White LEDs produced today are too
expensive to be considered affordable, and the lumens produced by the
LEDs today are not as bright as traditional lighting. Future
developments in LED technologies, however, are expected to address most
of these issues. Based on research conducted by the Department of
Energy (DOE) and the Optoelectronics Industry Development Association
(OIDA), it is expected that by the year 2025, SSL will be the preferred
method of illumination in homes and offices.
The following chart, derived from information from Sandia National Laboratories, compares a perfected SSL device (to be released before 2025) with incandescent and fluorescent lights
| Technology |
Future solid state lighting |
Fluorescent |
Incandescent |
| Luminous efficacy (lm/W) |
200 |
85 |
16 |
| Lifetime (kh) |
>100 |
10 |
1 |
| Flux (lm/lamp) |
1,500 |
3,400 |
1,200 |
| Input power (W/lamp) |
7.5 |
20 |
75 |
| Lumen cost ($/klm) |
< 2 |
1.5 |
0.4 |
| Lamp cost ($/lamp) |
<3 |
5 |
0.5 |
| Color Rendering Index (CRI) |
>80 |
82 |
95 |
Benefits
In 2001, the United States consumed over 7.2 quads (7.2×1015 BTU = 7.6 EJ or 2.1 PW·h) of energy on lighting for commercial, residential, and industrial buildings. (US DOE).
With America’s steady growth and limited resources, this continued rate
of consumption is not sustainable. Recognizing the need for change, the
DOE has set a goal to reduce electric lighting consumption 50% by 2025.
SSL technologies are uniquely positioned to address this need, and at
the same time
- reduce CO2 emissions, thereby positively affecting the greenhouse effect
- decrease by 50% the global amount of electricity used for lighting
- provide higher quality lighting
- decrease by 10% the total global consumption of electricity
(projected to be about 1.8 TW·h/yr, or $120 billion per year, by the
year 2025)
- reduce projected 2025 global carbon emissions by about 300 million metric tons per year
- create new industries and jobs
The U.S. Government,
by way of the DOE and other agencies, has funded millions of dollars in
research grants and projects relating to the development of a high
quality yet affordable SSL. A major motive of funding such research, in
addition to its environmental impact and energy savings potential, is
to decrease dependence on foreign fossil fuels.
Challenges
Technological hurdles
The current manufacturing process of white LEDs has not matured
enough for them to be produced cost-effectively. There are multiple
manufacturing hurdles that must be overcome. The process used to
deposit the active semiconductor
layers of the LED must be improved to increase yields and manufacturing
throughput. Problems with phosphors, which are needed for their ability
to emit a broader wavelength
spectrum of light, have also been an issue. In particular, the
inability to tune the absorption and emission, and inflexibility of
form have been issues in taking advantage of the phosphors spectral
capabilities.
More apparent to the end user, however, is the low Color Rendering Index (CRI)
of current LEDs. The CRI is widely used to measure how accurately a
lighting source renders the color of objects. Sunlight and some
incandescent lamps have CRI of 100, while fluorescent lamps have CRI
~80. The current generation of LEDs, which employs mostly blue LED chip
+ yellow phosphor, has a CRI around 70, which is much too low for
widespread use in lighting particularly indoors. In order for SSL to
effectively replace incandescent lamps, more research must be done on
developing alternatives to the techniques currently used that address
these concerns.
Variations of CCT
(color correlated temperature) at different viewing angles present
another formidable obstacle against widespread use of white LED. It has
been shown, that CCT variations can exceed 500 K, which is clearly
noticeable by human observer, who is normally capable of distinguishing
CCT differences of 50 to 100 K in range from 2000 K to 6000 K, which is
the range of CCT variations of daylight.
Adaptation hurdles
Potential pitfalls to the widespread adaptation of LED lamp devices
include lighting fixture issues and general consumer resistance.
Fixture issues can be overcome either by replacement of the fixture, or
by modifying the LED lamp packaging so that it fits into existing
sockets. The difficulty of retrofitting existing sockets has been
overcome by some kinds of Fluorescent replacement LED lamps,and other
retrofit LED bulbs currently available. LED lamp energy consumption is
about 40% lower than fluorescent lights and 80% lower than incandescent
at the same luminosity levels. LED lamps also have extremely long
lifetimes that are at least 5 times that of the lamps they replace. It
is the decrease in energy use and the increase in lifetime that is
expected to reduce consumer resistance to LED lamps.
Research and development
In order to further the development of SSL technology, the DOE has
committed more than $50 million on over 45 applied research projects,
including short- and long-term projects at large and small businesses,
universities and national labs alike. Part of the department's goals
include developing a better quality, lower cost, and highly efficient
white LED.
Other agencies and universities contributing to SSL development include:
- Sandia National Laboratories
- Rensselaer Polytechnic Institute
- University of California, Santa Barbara
- National Electrical Manufacturers Association
- Center for Optical Technologies, Lehigh University[3]
Future
Every 18 months the luminous intensity of LED lamps doubles. The
expectation is that in 2010 the luminous intensity will be high enough
to replace the extra long fluorescent lamps.
See also
Further reading
External links
This article is licensed under the GNU Free Documentation License. It uses material from Wikipedia Encyclopedia article "LED Lamp"
|