﻿ Build a Tesla Coil - Building Instructions, Experiments and Background Information
Build a Tesla Coil
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Building Instructions and Experiments

 Typical Tesla Coil Schematic This example circuit is designed to be driven by alternating currents. Here the spark gap shorts the high frequency across the first transformer. An inductance, not shown, protects the transformer. This design is favoured when a relatively fragile Neon Sign Transformer (NST) is used. Alternate Tesla Coil Configuration This circuit also driven by alternating currents. However, here the AC supply transformer must be capable of withstanding high voltages at high frequencies.

Background Information

Definition

A Tesla coil is a type of resonant transformer circuit invented by Nikola Tesla around 1891. It is used to produce high voltage, relatively high current, and high frequency alternating current electricity.

Introduction

Tesla experimented with a number of different configurations and they consist of two, or sometimes three, coupled resonant electric circuits. Tesla used these coils to conduct innovative experiments in electrical lighting, phosphorescence, x-ray generation, high frequency alternating current phenomena, electrotherapy, and the transmission of electrical energy without wires.

The early Tesla coil transformer design employs a medium- to high-voltage power source, one or more high voltage capacitor(s), and a spark gap to excite a multiple-layer primary inductor with periodic bursts of high frequency current. The multiple-layer Tesla coil transformer secondary is excited by resonant inductive coupling, the primary and secondary circuits both being tuned so they resonate at the same frequency (typically, between 25 kHz and 2 MHz). The later and higher-power coil design has a single-layer primary and secondary. These Tesla coils are often used by hobbyists and at venues such as science museums to produce long sparks.

Tesla coil circuits were used commercially in sparkgap radio transmitters for wireless telegraphy until the 1920s, and in electrotherapy and pseudomedical devices such as violet ray (although Tesla circuits were not the first or the only ones used in spark transmitters). Today their main use is entertainment and educational displays. Tesla coils are built by many high-voltage enthusiasts, research institutions, science museums and independent experimenters. Although electronic circuit controllers have been developed, Tesla's original spark gap design is less expensive and has proven extremely reliable.

How a Tesla Coil Works?

A Tesla coil transformer operates in a significantly different fashion than a conventional (i.e., iron core) transformer. In a conventional transformer, the windings are very tightly coupled, and voltage gain is limited to the ratio of the numbers of turns in the windings.

However, unlike a conventional transformer, which may couple 97%+ of the magnetic fields between windings, a Tesla coil's windings are "loosely" coupled, with the primary and secondary typically sharing only 10–20% of their respective magnetic fields and instead the coil transfers energy (via loose coupling) from one oscillating resonant circuit (the primary) to the other (the secondary) over a number of RF cycles.

As the primary energy transfers to the secondary, the secondary's output voltage increases until all of the available primary energy has been transferred to the secondary (less losses). Even with significant spark gap losses, a well designed Tesla coil can transfer over 85% of the energy initially stored in the primary capacitor to the secondary circuit. Thus the voltage gain of a Tesla coil can be significantly greater than a conventional transformer, since it is instead proportional to the square root of the ratio of secondary and primary inductances.

In addition, because of the large gap between the primary and secondary that loose coupling makes possible, the insulation between the two is far less likely to break down, and this permits coils to run extremely high voltages without damage.

Modern high voltage enthusiasts usually build Tesla coils that are similar to some of Tesla's "later" air core designs. These typically consist of a primary tank circuit, a series LC (inductance-capacitance) circuit composed of a high voltage capacitor, spark gap and primary coil, and the secondary LC circuit, a series resonant circuit consisting of the secondary coil plus a terminal capacitance or "top load." In Tesla's more advanced design, the secondary LC circuit is composed of an air-core transformer secondary coil placed in series with a helical resonator. The helical coil is then connected to the terminal capacitance. Most modern coils use only a single helical coil comprising both the secondary and primary resonator. The terminal capacitance actually forms one 'plate' of a capacitor, the other 'plate' being the Earth (or "ground"). The primary LC circuit is tuned so that it resonates at the same frequency as the secondary LC circuit. The primary and secondary coils are magnetically coupled, creating a dual-tuned resonant air-core transformer. Earlier oil insulated Tesla coils needed large and long insulators at their high-voltage terminals to prevent discharge in air. Later version Tesla coils spread their electric fields over large distances to prevent high electrical stresses in the first place, thereby allowing operation in free air.

Some Popular Uses of Tesla Coils

Tesla coils are very popular devices among certain electrical engineers and electronics enthusiasts. Builders of Tesla coils as a hobby are called "coilers". A very large tesla coil, designed and built by Syd Klinge, is shown every year at the Coachella Valley Music and Arts Festival, in Coachella, Indio, California, USA. There are "coiling" conventions where people attend with their home-made Tesla coils and other electrical devices of interest.

Low power Tesla coils are also sometimes used as a high voltage source for Kirlian photography.

Tesla coils can also be used to create music by modulating the system's effective "break rate" (i.e., the rate and duration of high power RF bursts) via MIDI data and a control unit. The actual MIDI data is interpreted by a microcontroller which converts the MIDI data into a PWM output which can be sent to the Tesla coil via a fiber optic interface.

Source: Wikipedia (All text is available under the terms of the GNU Free Documentation License and Creative Commons Attribution-ShareAlike License.)

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