Insulation Materials Experiments
Building Insulation Materials
A selection of insulation materials can aid in building insulation. All of these are based on standard principles of thermal insulation. Materials used to reduce heat transfer by conduction, radiation or convection are employed in varying combinations to achieve the desired outcome (usually thermal comfort with low energy consumption).
Choice of insulative material
The choice and degree of insulation is based on a number of factors:
- Prevailing climate.
- Ease of installation e.g. some materials cannot be retrofitted due to issues of accessibility or toxicity
- Durability - resistance to compression, moisture, degradation
- Cost - which is generally related to durability and effectiveness
- The mode of heat transfer - bulk insulators are most useful in cold
conditions where significant convective / conductive losses occur, they
are less useful in hot conditions where solar radiation is the source
of heat gain. (see Building insulation)[dubious – discuss] Conversely, radiant barriers have a greater role in warm climates.
- The orientation of the surface and direction of heat flow determine how effective a radiant barrier will be--radiant barrier work best at stopping downward heat transfer from or to horizontal surfaces.
- Toxic effects / Off gassing
Usually a combination of materials are required to achieve an
optimum solution for a building over a range of climactic conditions.
There are also some products which combine different types of
insulation in the one product.
Materials used for insulation
A range of material can be employed in the manufacture and construction of insulation products:
- Synthetic polymers e.g. polystyrene, polyicynene, polyurethrane, polyisocyanurate
- Aerogel
- Mineral wools (insulation) - e.g. Fibre-glass, rockwool, slagwool
- Minerals - Vermiculite, Perlite
- Natural plant materials - Cellulose insulation, cork, hemp, cotton, straw
- Animal fibres - wool
Other unusual materials or of historic interest
- Natural plant materials - corn cobs, strawdust, wood chips, sawdust, redwood bark, hemlock fiber, or balsa wood.
Commercial systems used for insulation
Insulation can be installed in a number of forms:
Non-structural
Structural
Spray foams (foam-in-place)
For large-scale applications, a contractor mixes chemicals on site,
and sprays or injects expanding foam onto concrete slabs, into wall
cavities of an unfinished wall, against the interior side of sheathing,
or through holes drilled in sheathing or drywall into the wall cavity
of a finished wall.
Advantages
- Blocks airflow and can serve as vapor barrier.
- Can fill wall cavities in finished walls without tearing the walls apart (like loose-fill).
- Works well in tight spaces (like loose-fill, but superior).
- Provides acoustical insulation (like loose-fill, but superior).
- Expands while curing, filling bypasses, and providing excellent
resistance to air infiltration (unlike batts, blankets, and most types
of loose-fill, which can leave bypasses and air pockets).
- Increases structural stability (unlike loose-fill).
- Can be used in places where loose-fill cannot, such as between
joists and rafters. When used between rafters, the spray foam can cover
up the nails protruding from the underside of the sheathing, protecting
your head.
- Can be applied in small quantities.
- Cementitious foam is fireproof.
Disadvantages
- Many of these forms of insulation (except foamed concrete) release harmful chemicals into the air, reducing indoor air quality.
- The cost can be high compared to traditional insulation.
- Most or all, with the exception of cementitious foams, release toxic fumes when they burn.
- Depending on usage and building codes, most foams require
protection with a thermal barrier such as drywall on the interior of a
house. For example a 15-minute fire rating may be required.
- Some shrink slightly while curing.
- Although CFCs are no longer used, many use HCFCs or HFCs as blowing agents. Both are potent greenhouse gases, and HCFCs have some ozone depletion potential.
- Most, such as Polyurethane and Isocyanate insulation, contain
hazardous chemicals such as benzene and toluene. These are a potential
hazard and environmental concern during raw material production,
transport, manufacture, and installation. [1] [2]
- Foam insulations are made from petrochemicals and may be a concern for those seeking to reduce the use of fossil fuels and oil.
- R-value will diminish slightly with age, though the degradation of
R-value stops once an equilibrium with the environment is reached. Even
after this process, the stabilized R-value is very high.
- Most foams require protection from sunlight and solvents.
- It is difficult to retrofit some foams to an existing building structure because of the chemicals and processes involved.
Advantages of closed-cell over open-cell foams
- While both closed-cell and open-cell foams (such as polyurethane,
polystyrene, polyisocyanurate, and "Great Stuff") provide an effective
air barrier, only closed-cell foams are effective vapor barriers. A
continuous air barrier ensures an air-sealed building envelope and thus
prevents virtually all air-borne moisture migration through the skin of
a building. Basically, a vapor barrier is no longer required.
- Closed-cell foams are superior insulators (R-5 to 6 usually, and up
to R-8, as opposed to R-3 to 4 for open cell). This is only of
relevance if the depth of the cavity is insufficient to accommodate
thicker applications of the insulation material. In typical
applications, a required R-value is specified. The insulation material
is then applied accordingly. Example: most often the requirement for
wall insulation is R-13. In this case, one might apply 2 inches of
higher density foam with an R-value of 6.5 per inch or 3.5 inches of
open-cell foam with an R-value of 3.7.
- Higher structural stability
Types
- Icynene spray formula. [1]
R-3.6 per inch. Icynene (polyicynene) "does not shrink, sag or settle."
Icynene uses water for its spray application instead of any ozone
depleting chemicals. Flammability is relatively low. Disadvantages:
Expensive. Does not achieve code in all jurisdictions. Smoke is toxic.
Polyicynene is a plastic (open cell polyurethane foam) and therefore
made from petrochemicals. Contact with skin, eyes, or respiratory
system is hazardous during application. [3]
Similar hazards occur during manufacture. Isocyanates are the leading
cause of workplace-related asthma and pulmonary disorders in the United
States (according to NIOSH & OSHA).
- Sealection 500 spray foam. [2]
R-3.8 per inch. So called "water-blown" as it uses water in a chemical
reaction to create carbon dioxide and steam which expands the foam.
Flame spread is 21 and smoke developed is 217 which makes it a Class I
material (best fire rating). Disadvantages: Is an Isocyanate.
- Cementitious foam, such as Air-Krete. [3]
R-3.9 per inch. Non-hazardous. Is the only foam not restricted to a
depth of application. Fireproof - will not smoke at all upon direct
contact with flame; is a four-hour firewall in the State of
Connecticut. Great for sound deadening; does not echo like other foams.
Environmentally friendly. Non-expansive (good for existing homes where
interior sheathing is in place). Fully sustainable: Consists of
magnesium oxide and air, made from magnesium oxide extracted from
seawater. Blown with air (no CFCs, HCFCs or other harmful blowing
agents). Nontoxic, even during application. Does not shrink or settle.
Zero VOC emission. Chemically inert (no known symptoms of exposure per
MSDS). Insect resistant. Mold Proof. Insoluble in water. Disadvantages:
Expensive. Fragile at low densities as are needed to achieve the quoted
R value.
- Polyisocyanurate, typically R-5.6[4] or slightly better after stabilization - higher values (R-7 or better) in stabilized boards.[5] Less flammable than polyurethane.
- Phenolic. Uses air as blowing agent. Shrinks while curing.
- Closed-cell polyurethane. White or yellow. May use a variety of blowing agents. Resistant to water wicking and water vapor.
- Open-cell (low density) polyurethane. White or yellow. Expands to
fill and seal cavity, but expands slowly, preventing damage to the
wall. Resistant to water wicking, but permeable to water vapor. Fire
resistant.
- Polystyrene.
- Great Stuff is a Dow Chemical product that comes in cans and
consists of several complex chemicals mixed together (isocyanates,
ether, polyol). Dow manufactures this for small applications, but there
is nothing stopping you from buying dozens of cans for a large retrofit
task, such as sealing the sill plate. Since the blowing agent is a
flammable gas, using large quantities in a short time requires strict
attention to ventilation. Toxic vapors are minimal due to low vapor
pressure[4]
and what little there is should be removed quickly if adequate
ventilation is used. However, a respirator with an organic vapor
sorbent may be advisable in some cases, for example if the foam is
heated [5] Very thick applications should be done layer-by-layer to ensure proper curing in a reasonable time frame.
- Honeywell's Enovate Foam Blowing Agent is an HFC
used in some closed-cell spray foam insulations. Although it has zero
ozone depletion potential, it has very high global warming potential.
Rigid panels
Rigid panel insulation is made from fibrous materials (fiberglass, rock and slag wool) or from plastic foam.
They are sometimes sold in sections designed to fit tightly in standard
wall cavities. When sold this way, they are called "batts", and they
come in different thicknesses to match the depth of wall cavities, for
example, approx. 5½ inches to match a 2 x 6 wall cavity.
Where rigid panels are most often used:
- Some, such as EPS "beadboard", are suitable for ground contact and
are used against footings and exterior backfilled foundation walls.
- Against exterior exposed foundation walls (should be coated to protect from sunlight).
- Against exterior walls between foundation and roof, installed between sheathing and siding.
- Either under or on top of the roof sheathing.
- Inside unfinished interior walls, either as pre-cut batts, or as panels cut to fit inside walls and secured in place.
- Where space is limited and you need to pack great insulating capacity into a small space.
Important note #1: If you insulate the foundation with rigid panels,
but you stop using rigid panels where the siding begins, then you
should install flashing in between the bottom course of siding and the
top edge of the rigid panels, to prevent water from seeping behind the
panels.
Important note #2: When insulating the exterior foundation, you
should install the rigid panels in two staggered layers, and fill the
gaps at the seams with spray foam,
to keep moisture from penetrating from the outside. However, when
insulating between the sheathing and siding, you should leave slight
gaps between the rigid panels to allow moisture to escape from the
exterior side of the sheathing.
Advantages
- High R-value per inch - useful where space is tight or cramped, such as cathedral ceiling.
- Protect foundation and damp-proofing during backfilling (and, of course, insulate foundation).
- All are lightweight and strong - although EPS can be crumbly.
- Add to structural strength of walls.
- Provide acoustical insulation as well as thermal.
- Most are easily cut with utility knives.
- All are water resistant, some more so than others (but none should face prolonged exposure to water).
- Will not rot.
- XPS type is highly resistant to air infiltration. Can be virtually
airtight if installed without gaps between adjacent panels, with seams
taped.
- Reduce heat conduction through the wall frame when used as sheathing.
- Rigid panels with a radiant heat barrier facing foil will
significantly improve the insulating properties by reflecting infrared
solar energy before penetrating the wall or ceiling.
- Some types use some recycled content.
Disadvantages
- All are susceptible to UV damage and solvents. Building codes
require exterior cladding (e.g. stucco) where they are above ground and
exposed.
- All are flammable and produce toxic fumes when they burn. All of
them should be covered with fire-rated drywall (gypsum board) when
installed in the interior of a house, unless they have a low
flame-spread rating (below 25).
- More expensive than most other types of insulation.
- Some types may be susceptible to termites using them for nesting purposes.
- May have R-values higher than that of still air, if some type of
insulating gas was blown into them during manufacturing. For many
years, manufacturers used CFCs or urea formaldehyde as blowing agents.
These blowing agents eventually leak out of the panels. CFCs deplete
the ozone layer, and formaldehyde is toxic. Some manufacturers still
use HCFCs, which are still harmful to the ozone layer, but not to the
same extent as CFCs. Eventually, as the blowing agent leaks, air
replaces the insulating gas, and the R-value of the panel drops.
- Most rigid panels are made from crude oil byproducts, and some toxic pollution results during their manufacturing.
Types
- Fibreglass
and rock wool. These are mainly used for acoustic applications. A
company called Roxul in Ontario, Canada uses rock wool as the basis for
all of their products, including panels for insulating the exterior
foundation. All of their products are naturally fire-resistant. [6]
- Perlite - used in Europe
- Phenolic, also known as phenol-formaldehyde. Advantages: High
strength. Less flammable than most other foams. Disadvantages: Material
is mostly open-celled. This results in insulating capacity not as good
as other foams, high water absorption, and high water vapor
permeability. Degrades and releases some formaldehyde over time, but
not nearly as much as urea formaldehyde.
- Polyurethane.
White or yellow. Produced through mixing of isocyanate and polyether in
presence of catalyst and blowing agent. Contains many tiny, closed
cells. Relatively waterproof, and low water absorption, but must
protect from prolonged exposure to water. Can use underground if
conditions are relatively dry.
- Rigid cellular polystyrene (RCPS). This includes EPS, MEPS, XPS, beadboard, blueboard, and Styrofoam.
- Polyisocyanurate (also known as polyiso).
More stable at high temperatures and less flammable than polyurethane.
Higher R-value vs. polystyrene and polyurethane due to its gas-filled
closed-cell foam structure. Denser and more rigid than polystyrene
panels, but more expensive. Must protect from prolonged exposure to
water. Usually contains some recycled plastic, such as from PET
beverage containers.
- Structural insulating panels (SIP's), also called stressed-skin walls.
- Vacuum insulation
consisting of thin panels with extreme insulation capacities, as high
as R-50 per inch. However, like double-glazed windows, these eventually
lose their air-tight seal.
- Natural fibre insulations (around 0.04 W/mK) all can be treated with low toxicity fire and insect retardents, often used in Europe
- Lightweight Wood Fibre board.
- Cork
More on rigid cellular polystyrene panels
There are many types of rigid cellular polystyrene (RCPS). Styrofoam
is simply Dow Chemical's brand name, and does not refer to any
particular type of RCPS. Some polystyrene uses up to 50% recycled
resin, including post-consumer plastic. Several states have banned
polystyrene that uses CFCs as blowing agents.
- Molded expanded polystyrene, also known as MEPS, EPS, or beadboard,
consists of many tiny foam beads molded and pressed together. EPS is
manufactured in low-density and high-density versions. Low-density EPS
is relatively inexpensive, resistant to the effects of moisture, and
can be used underground. High-density EPS is even more
moisture-resistant, and is manufactured for use on exterior foundation
walls and burial against footings, if the soil is relatively dry. EPS
typically uses pentane as a blowing agent, avoiding the high global warming potential of CFCs, HCFCs and HFCs, as well as the ozone depletion potential of CFC and HCFCs.
- Extruded polystyrene, also known as XPS, or blueboard, has a
smooth, cut-cell surface, is stronger than EPS, and is ideal for
blocking air-infiltration. Dow Chemical colors their XPS blue and
markets it under their global recognized brand "Styrofoam". Like EPS,
XPS is also manufactured in low-density and high-density versions.
High-density XPS is used for foundation slabs, concrete floors, roofs,
and other applications that require higher bearing strength than EPS
and low-density XPS. XPS typically uses HCFCs as blowing agents, which
have high global warming potential and moderate ozone depletion potential, or HFCs which have high global warming potential even though they have zero ozone depletion potential.
Structural insulated panels
Structural insulated panels
(SIPs), also called stressed-skin walls, use the same concept as in
foam-core external doors, but extend the concept to the entire house.
They can be used for ceilings, floors, walls, and roofs. The panels
usually consist of plywood, oriented strandboard, or drywall glued and
sandwiched around a core consisting of expanded polystyrene,
polyurethane, polyisocyanurate, compressed wheat straw, or epoxy. Epoxy
is too expensive to use as an insulator on its own, but it has a high
R-value (7 to 9), high strength, and good chemical and moisture
resistance.
SIPs come in various thicknesses. When building a house, they are
glued together and secured with lumber. They provide the structural
support, rather than the studs used in traditional framing.
Advantages
- Strong. Able to bear loads, including external loads from precipitation and wind.
- Faster construction than stick-built house. Less lumber required.
- Insulate acoustically.
- Impermeable to moisture.
- Can truck prefabricated panels to construction site and assemble on site.
- Create shell of solid insulation around house, while reducing
bypasses common with stick-frame construction. The result is an
inherently energy-efficient house.
- Do not require much energy to manufacture.
- Do not use formaldehyde, CFCs, or HCFCs in manufacturing.
- True R-values and lower energy costs.
Disadvantages
- More expensive than other types of insulation.
Fiberglass batts and blankets
Batts are precut, whereas blankets are available in continuous
rolls. Compressing the material reduces its effectiveness. Cutting it
to accommodate electrical boxes and other obstructions allows air a
free path to cross through the wall cavity. One can install batts in
two layers across an unfinished attic floor, perpendicular to each
other, for increased effectiveness at preventing heat bridging.
Blankets can cover joists and studs as well as the space between them.
Batts can be challenging and unpleasant to hang under floors between
joists; straps, or staple cloth or wire mesh across joists, can hold it
up.
Gaps between batts (bypasses) can become sites of air infiltration
or condensation (both of which reduce the effectiveness of the
insulation) and requires strict attention during the installation. By
the same token careful weatherization and installation of vapour barriers
is required to ensure that the batts perform optimally. Air
infiltration can be also reduced by adding a layer of cellulose
loose-fill on top of the material.
Thermographic image of a vulture in the winter. He uses a layer of trapped air as insulation.
Types
- Rock and slag wool.
Usually made from rock (basalt, diabase) or iron ore blast furnace
slag. Some rock wool contains recycled glass. Nonflammable. [7]
- Fiberglass.
Made from molten glass, usually with 20% to 30% recycled industrial
waste and post-consumer content. Nonflammable, except for the facing
(if present). Sometimes, the manufacturer modifies the facing so that
it is fire-resistant. Some fiberglass is unfaced, some is paper-faced
with a thin layer of asphalt, and some is foil-faced. Paper-faced batts
are vapor retarders, not vapor barriers. Foil-faced batts are vapor barriers. The vapor barrier must face the proper direction.
- High-density fiberglass
- Plastic fiber, usually made from recycled plastic. Does not cause
irritation like fiberglass, but more difficult to cut than fiberglass.
Not used in USA. Flammable, but treated with fire-retardant.
Natural fibre insulations (around 0.04 W/mK), treated with low
toxicity fire and insect retardents, are available in Europe: cotton,
hemp, flax, coco, and wool, these often mixed with polyester fibers,
and lightweight wood fibre, and cellulose (often with polyolefin).
Batts as the common choice of residential insulator
Historically, fiberglass batts became the preferred choice for
residential construction in the late 20th century; it is useful to
understand how this evolved, as there is no inherent advantage to
batts. [Commercial and industrial construction do not use batts.] In
the 1970s in response to oil price shocks, many US state governments
sought to cut home heating oil usage by increasing building code
insulation requirements for all new housing. At the same time, Owens Corning
fiberglass lobbied intensively to convince the building officials who
wrote and administered the four separate building codes then used in
the USA. They also aimed to eliminate other kinds of housing insulation
material (such as polyurethane) on safety or hazard grounds. The result
was that Owens Corning
successfully lobbied for mandatory 2" x 6" (50 x 150 mm) wall framing
with fibreglass insulation. This suited timber merchants just as well
as it suited Owens Corning. Then, given the predominance of
non-wind-proof cladding materials, and the prevalence of sleet
(wind-blown ice) during the winters of the northern states, a need was
created to ensure the whole 150 mm of fibreglass stayed ice-free and
dry at all times. Building code officials also made it mandatory to fix
and seal wind-and-sleet-proof plywood sheathing under all claddings.
This suited the plywood industry very well - which in turn led to the
North American development of its now-massive oriented strand board (OSB) industry.
Other insulation materials present advantages in terms of stopping
air, moisture migration, and recycling for sustainability not found in
fiberglass batts.
Cotton Batts (Blue Jean insulation)
Cotton insulation is increasing in popularity as an environmentally
preferable option for insulation. It has an R-value of around 3.7, a
higher value than most fiberglass batts. The cotton is primarily
recycled industrial scrap, providing a sustainability benefit. The
batts do not use the toxic formaldehyde backing found in fiberglass,
and the manufacture is nowhere near as energy intensive as the mining
and production process required for fiberglass. Boric acid is used as a
flame retardant, and is compared to table salt in terms of human
toxicity. A small quantity of polyolefin is melted as an adhesive to
bind the product together (and is preferable to formaldehyde
adhesives). Installation is similar to fiberglass, without the need for
a respirator but requiring some additional time to cut the material. As
with any batt insulation, proper installation is important to ensure
high energy efficiency. [6]
Loose-fill (including Cellulose)
Loose-fill materials can be blown into attics, finished wall
cavities, and hard-to-reach areas. They are ideal for these tasks
because they conform to spaces and fill in the nooks and crannies. They
can also be sprayed in place, usually with water-based adhesives. Many
types are made of recycled materials and are relatively inexpensive.
General procedure for retrofits in walls:
- Drill holes in wall with hole saw, taking firestops, plumbing
pipes, and other obstructions into account. It may be desirable to
drill two holes in each wall cavity/joist section, one at the bottom
and a second at the top for both verification and top-off.
- Pump loose fill into wall cavity, gradually pulling the hose up as the cavity fills.
- Cap the holes in the wall.
Advantages
- Cellulose insulation
is environmentally preferable (80% recycled newspaper) and safe. It has
a high recycled content and less risk to the installer than fiberglass
(loose fill or batts).[7]
- R-Value 3.4 - 3.6 per inch (imperial units)
- Loose fill insulation fills the wall cavity better than batts. Wet-spray applications typically seal even better than dry-spray.
- Class I fire safety rating
- No formaldehyde-based binders
- Not made from petrochemicals nor chemicals with a high toxicity
Disadvantages
- Doesn't seal bypasses as well as closed-cell foams do, though wet-spray applications come close.
- Weight may cause ceilings to sag if the material is very heavy.
- Will settle over time, losing some of its effectiveness.
Unscrupulous contractors may "fluff" insulation using fewer bags than
optimal for a desired R-value. Dry-spray (but not wet-spray) cellulose
can settle 20% of its original volume. However, the expected settling
is included in the stated R-Value.
- Heat bridging causes heat loss through studs and joists.
- R-values stated on packaging are based on laboratory conditions;
air infiltration can significantly reduce effectiveness, particularly
for fiberglass loose fill. Cellulose inhibits convection more
effectively. In general, loose fill is seen as being better at reducing
the presence of gaps in insulation than batts, as the cavity is sealed
more carefully. Air infiltration through the insulating material itself
is not studied well, but would be lower for wet-spray insulations such
as wet-spray cellulose.
- May absorb moisture.[8]
Types
- Rock and slag wool, also known as mineral wool or mineral fiber.
Made from rock (basalt, diabase), iron ore blast furnace slag, or
recycled glass. Nonflammable. More resistant to airflow than
fiberglass. Clumps and loses effectiveness when moist or wet, but does
not absorb much moisture, and regains effectiveness once dried. Older
mineral wool can contain asbestos, but normally this is in trace
amounts.
- Cellulose insulation.
Cellulose, like rock wool, is denser and more resistant to air flow
than fiberglass. Persistent moisture will weaken aluminium sulphate
flame-retardants in cellulose which are widely used in the USA.
However, in Australia borax fire retardant, comprised of boric acid
& borax decahydrate, has been in use for more than 30 years and is
not affected by moisture in any way. Dense-pack cellulose is highly
resistant to air infiltration and is either installed into an open wall
cavity using nets or temporary frames, or is retrofitted into finished
walls. However, dense-pack cellulose blocks, but does not permanently
seal, bypasses, as a [[Thermal insulation spray foams (foam-in-place) closed-cell foam
would. Furthermore, as with batts and blankets, warm, moist air will
still pass through, unless there is a continuous near-perfect vapor barrier.
Wet-spray cellulose is cellulose mixed with water and adhesive to help
the cellulose bind to the inside of open wall cavities, and to make the
cellulose more resistant to settling. Wet-spray cellulose must be
allowed to dry completely before sealing up the wall with a vapor
barrier and drywall. Moist-spray cellulose uses less water to speed up
drying time. Cellulose insulation is regulated as a recognized fire hazard by the Consumer Product Safety Commission (CPSC), which requires labeling of cellulose insulation to inform installers and consumers about the threat of fire. (See 16 C.F.R. 1209, 1404)
- Fiberglass. Usually pink, yellow, or white. Loses effectiveness
when moist or wet, but does not absorb much water. Nonflammable. See Health effects of fiberglass.
- Natural insulations such as granulated cork, hemp fibres, grains,
all which can be treated with a low toxicity fire and insect retardants
- Vermiculite. Generally gray or brown.
- Perlite. Generally white or yellow.
- Cotton, wool, hemp, corn cobs, strawdust and other harvested natural materials. Not common.
- Granulated cork. Cork is as good an insulator as foam. It does not
absorb water as it consists of closed cells. Resists fire. Used in
Europe.
- Wood chips, sawdust, redwood bark, hemlock fiber, or balsa wood. No
longer used. Wood absorbs water, which reduces its effectiveness as a
thermal insulator. In the presence of moisture, wood is susceptible to
mold, mildew, and rot.
Regulations
U.S. regulatory standards for cellulose insulation
- 16 CFR Part 1209 (Consumer Products Safety Commission, or CPSC) -
covers settled density, corrosiveness, critical radiant flux, and
smoldering combustion.
- ASTM Standard C-739 - loose-fill cellulose insulation - covers all
factors of the CPSC regulation and five additional characteristics,
R-value, starch content, moisture absorption, odor, and resistance to
fungus growth.
- ASTM Standard C-1149 - Industry standard for self-supported
spray-applied cellulose insulation for exposed or wall cavity
application - covers density, R-value, surface burning, adhesive
strength, smoldering combustion, fungi resistance, corrosion, moisture
vapor absorption, odor, flame resistance permanency (no test exists for
this characteristic), substrate deflection (for exposed application
products), and air erosion (for exposed application products).
- 16 CFR Part 460 - (Federal Trade Commission regulation) commonly
known as the "R-Value Rule," intended to eliminate misleading
insulation marketing claims and ensure publication of accurate R-Value
and coverage data.
Aerogels
Skylights, solariums and other special applications may use aerogels, a high-performance, low-density material. Silica aerogel has the lowest thermal conductivity of any known substance, and carbon aerogel absorbs infrared radiation
(i.e. heat from sun rays) while still allowing daylight to enter. The
combination of silica and carbon aerogel gives the best insulating
properties of any known material, approximately twice the insulative
protection of the next best insulative material, closed-cell foam.
Straw bales
-
The use of highly-compressed straw bales as insulation, though uncommon, is gaining popularity in experimental building projects for the high R-value
and low cost of a thick wall made of straw. "Research by Joe McCabe at
the Univ. of Arizona found R-value for both wheat and rice bales was
about R-2.4 per inch with the grain, and R-3 per inch across the grain.
A 23" wide 3 string bale laid flat = R-54.7, laid on edge (16" wide) =
R-42.8. For 2 string bales laid flat (18" wide) = R-42.8, and on edge
(14" wide) = R-32.1" (Steen et al.: The Straw Bale House, 1994). Using
a straw bale in-fill sandwich roof greatly increases the R value. This
compares very favorably with the R-19 of a conventional 2 x 6 insulated
wall. When using straw bales for construction, the bales must be
tightly-packed and allowed to dry out sufficiently. Any air gaps or
moisture can drastically reduce the insulating effectiveness.
Radiant Barriers
-
These materials reduce radiation of heat to or from the surface of
the material, rather than heat conducted through the material. For this
reason, trying to associate R-values
with radiant barriers is difficult and inappropriate. The R-value test
measures heat transfer through the material, not to or from its
surface. There is no standard test designed to measure the reflection
of radiated heat energy alone. Radiated heat is a significant means of
heat transfer; the sun's heat arrives by radiating through space and
not by conduction or convection. At night the absence of heat (i.e.
cold) is the exact same phenomenon, with the heat radiating described
mathematically as the linear opposite. Radiant barriers prevent radiant
heat transfer equally in both directions. However, heat flow to and
from surfaces also occurs via convection, which in some geometries is different in different directions.
Types
- Foil or foil laminates.
- Foil-faced polyurethane or foil-faced polyisocyanurate panels.
- Foil-faced polystyrene. This laminated, high density EPS is more
flexible than rigid panels, works as a vapor barrier, and works as a
thermal break. Uses include the underside of roof sheathing, ceilings,
and on walls. For best results, this should not be used as a cavity
fill type insulation.
- Foil-backed bubble pack. This is thin, more flexible than rigid
panels, works as a vapor barrier, and resembles plastic bubble wrap
with aluminum foil on both sides. Often used on cold pipes, cold ducts,
and the underside of roof sheathing.
- Light-colored roof shingles and reflective paint. Often called
[[cool roofs], these help to keep attics cooler in the summer and in
hot climates. To maximize radiative cooling at night, they are often
chosen to have high thermal emissivity, whereas their low emissivity
for the solar spectrum reflects heat during the day.
- Metal roofs, e.g. aluminum or copper.
Radiant barriers can be combined with vapor barriers.
Materials with one shiny side must be positioned with the shiny side facing an air space to be effective.
Insulation no longer used
Urea-formaldehyde foam (UFFI) and panels
Most states have outlawed urea-formaldehyde insulation since the early 1980s because it releases formaldehyde gas, causing indoor air quality
problems. The chemical bond between the urea and formaldehyde is weak,
resulting in degradation of the foam cells and emission of toxic
formaldehyde gas into the home over time. Furthermore, some
manufacturers used excess formaldehyde to ensure chemical bonding of
all of the urea. Any leftover formaldehyde would escape after the
mixing. Since emissions are highest when the urea-formaldehyde is new
and decrease over time, houses that have had urea-formaldehyde within
their walls for years or decades do not require remediation.
UFFI is an inexpensive and high R-value insulator that regains
effectiveness when dried after having absorbed moisture. Its open-cell
structure is a good acoustic insulator. It provides little mechanical
strength, as the material is weak and brittle. Water and vapor
permeates it easily. See [8] and [9]
Asbestos
Asbestos
once found common use as an insulation material in homes and buildings
because it is fireproof, a good thermal and electrical insulator, and
resistant to chemical attack and wear. We now know that asbestos can
cause cancer when in friable form (that is, when likely to release
fibers into the air - when broken, jagged, shredded, or scuffed). Only
some people exposed to asbestos develop cancer. The recommended course
of action if you find asbestos in your house is to enclose (shield) and
encapsulate (seal). Asbestos-cement shingles are harmless unless they
are flaking, or you saw or break them.
When found in the home, asbestos often resembles grayish-white
corrugated cardboard coated with cloth or canvas, usually held in place
around pipes and ducts with metal straps. Things that typically might
contain asbestos:
- Boiler and furnace insulation.
- Heating duct wrapping.
- Pipe insulation ("lagging").
- Ducting and transite pipes within slabs.
- Acoustic ceilings.
- Textured materials.
- Resilient flooring.
- Blown-in insulation.
- Roofing materials and felts.
Health & safety issues
Fiberglass
Fiberglass is the most common residential insulating material, and
is usually applied as batts of insulation, pressed between studs.
Health and safety issues include potential cancer risk from exposure to
glass fibers, formaldehyde off-gassing from the backing/resin, use of
petrochemicals in the resin, and the environmental health aspects of
the production process. Green building practices shun Fiberglass
insulation.
The World Health Organization has declared fiber glass insulation as potentially carcinogenic. The product is still required to carry a cancer warning label in the USA.
Fiber glass is now the most thoroughly evaluated insulation material in the market.
The fiber glass insulation industry is committed to ensuring that fiber
glass products can be safely manufactured, installed and used. This
industry has funded tens of millions of dollars of research at leading
independent laboratories and universities in the United States and
abroad. The weight of the scientific research shows no association
between exposure to glass fibers and respiratory disease or cancer in
humans.[attribution needed]
In October 2001, an international expert review by the International Agency for Research on Cancer
(IARC) re-evaluated the 1988 IARC assessment of glass fibers and
removed glass wools from its list of possible carcinogens by
downgrading the classification of these fibers from Group 2B (possible
carcinogen) to Group 3 (not classifiable as to carcinogenicity in
humans). All fiber glass wools that are commonly used for thermal and
acoustical insulation are included in this classification. IARC noted
specifically: "Epidemiologic studies published during the 15 years
since the previous IARC Monographs review of these fibers in 1988
provide no evidence of increased risks of lung cancer or mesothelioma
(cancer of the lining of the body cavities) from occupational exposures
during manufacture of these materials, and inadequate evidence overall
of any cancer risk."
The IARC downgrade is consistent with the conclusion reached by the
U.S. National Academy of Sciences, which in 2000 found "no significant
association between fiber exposure and lung cancer or nonmalignant
respiratory disease in the MVF [man-made vitreous fiber] manufacturing
environment."
However, the literature should be considered carefully before determining that the risks should be disregarded. The OSHA chemical sampling page provides a summary of the risks, as does the NIOSH Pocket Guide.
Miraflex is a new type of fiberglass batt that has curly fibers that
are less itchy and create less dust. You can also look for fiberglass
products factory-wrapped in plastic or fabric.
Fiberglass is energy intensive in manufacture and fibers are wrapped
in oil-based resins. Fiberglass batts are typically backed with
formaldehyde, a hazardous chemical known to slowly off-gas from the
insulation over many years. [9]
The industry has tried to mitigate these issues. Formaldehyde-free
batts (which actually contain a very low amount of formaldehyde) and
batts made of some recycled fiberglass (up to 30% recycled content) are
available.
Loose-fill cellulose
Cellulose is 100% natural and 75-85% of it is made from recycled
newsprint. Health issues appear to be minor, and most concerns revolve
around the flame retardants and mold potential.
- Cellulose is treated with a flame retardant and insect repellent, usually boric acid and sometimes borax to resist insects and rodents. Some people argue[weasel words] that the chemicals, dust, and newspaper ink in cellulose may be harmful to breathe and touch.
- Mold has been seen as a potential concern. According to the
Cellulose Manufacturer's Association, "One thing that has not
contributed to mold problems is the growing popularity of cellulose
insulation among knowledgeable home owners who are interested in
sustainable building practices and energy conservation. Mycology
experts (mycology is the study of mold) are often quoted as saying:
“Mold grows on cellulose.” They are referring to cellulose the generic
material that forms the cell walls of all plants, not to cellulose
insulation. Unfortunately, all too often this statement is taken to
mean that cellulose insulation is exceptionally susceptible to mold
contamination. In fact, due to its favorable moisture control
characteristics and other factors associated with the manufacturing
process relatively few cases of significant mold growth on cellulose
insulation have been reported. All the widely publicized incidents of
serious mold contamination of insulation have involved fiber insulation
materials other than cellulose."[10].
- Moisture is always a concern for homes, and the wet-spray
application of cellulose may not be a good choice in particularly wet
climates unless the insulation can be verified to be dry before drywall
is added. In very wet climates the use of a moisture meter will ensure
proper installation and eliminate any installation mold issues (almost
any insulation that becomes and remains wet can in the future cause a
mold issue). The dry-spray application is another option for very wet
climates, allowing for a faster installation (though the wet-spray
cellulose has an even higher R-value and can increase wall rigidity).
U.S. Health and Safety Partnership Program
In May 1999, the North American Insulation Manufacturers Association
began implementing a comprehensive voluntary work practice partnership
with the U.S. Occupational Safety and Health Administration (OSHA). The
program, known as the Health and Safety Partnership Program, or HSPP,
promotes the safe handling and use of insulation materials and
incorporates education and training for the manufacture, fabrication,
installation and removal of fiber glass, rock wool and slag wool
insulation products. (See health effects of fiberglass).
(For authoritative and definitive information on fiber glass and rock
and slag wool insulation, as well as the HSPP, consult the North
American Insulation Manufacturers Association (NAIMA) website
(www.naima.org).)
See also
- Insulation
- Building
External links
References
- U.S. Environmental Protection Agency and the U.S. Department of Energy's Office of Building Technologies.
- Loose-Fill Insulations, DOE/GO-10095-060, FS 140, Energy Efficiency and Renewable Energy Clearinghouse (EREC), May 1995.
- Insulation Fact Sheet, U.S. Department of Energy, update to be published 1996. Also available from EREC.
- Lowe, Allen. "Insulation Update," The Southface Journal, 1995, No. 3. Southface Energy Institute, Atlanta, GA.
- ICAA Directory of Professional Insulation Contractors, 1996, and A
Plan to Stop Fluffing and Cheating of Loose-Fill Insulation in Attics,
Insulation Contractors Association of America, 1321 Duke St., #303,
Alexandria, VA 22314, (703)739-0356.
- US DOE Consumer Energy Information.
- Insulation Information for Nebraska Homeowners, NF 91-40.
- Article in Daily Freeman, Thursday, 8 September 2005, Kingston, NY.
- TM 5-852-6 AFR 88-19, Volume 6 (Army Corp of Engineers publication).
- CenterPoint Energy Customer Relations.
- US DOE publication, Residential Insulation
- US DOE publication, Energy Efficient Windows
- US EPA publication on home sealing
- DOE/CE 2002
- University of North Carolina at Chapel Hill
- Alaska Science Forum, May 7, 1981,
Rigid Insulation, Article #484, by T. Neil Davis, provided as a public
service by the Geophysical Institute, University of Alaska Fairbanks,
in cooperation with the UAF research community.
- Guide raisonné de la construction écologique (Guide to products
/fabricants of green building materials mainly in France but also
surrounding countries), Batir-Sain 2004
- Spray Foam Insulation
- Thermal Insulation
This article is licensed under the GNU Free Documentation License. It uses material from Wikipedia Encyclopedia article "Building Insulation Materials"
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