Photovoltaics Projects & Experiments
Photovoltaic Panel & Array
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A photovoltaic module is composed of individual PV cells. This crystalline-silicon module has an aluminium frame and glass on the front.
In the field of photovoltaics, a photovoltaic module is a packaged interconnected assembly of photovoltaic cells, also known as solar cells. An installation of photovoltaic modules or panels is known as a photovoltaic array.
Photovoltaic cells typically require protection from the environment.
For cost and practicality reasons a number of cells are connected
electrically and packaged in a photovoltaic module, while a collection
of these modules that are mechanically fastened together, wired, and
designed to be a field-installable unit, sometimes with a glass covering and a frame and backing made of metal, plastic or fiberglass, are known as a photovoltaic panel or simply solar panel. A photovoltaic installation typically includes an array of photovoltaic modules or panels, an inverter, batteries (for off grid) and interconnection wiring.
Theory and construction
The majority of modules use wafer-based Crystalline silicon cells or a thin film cell based on cadmium telluride or silicon (see photovoltaic cells for details).
In order to use the cells in practical applications, they must be:
- connected electrically to one another and to the rest of the system
- protected from mechanical damage during manufacture, transport and
installation and use (in particular against hail impact, wind and snow
loads). This is especially important for wafer-based silicon cells
which are brittle.
- protected from moisture, which corrodes metal contacts and
interconnects, (and for thin film cells the transparent conductive
oxide layer) thus decreasing performance and lifetime.
- electrically insulated including under rainy conditions
- mountable on a substructure
Most modules are rigid, but there are some flexible modules available, based on thin film cells.
Electrical connections are made in series to achieve a desired
output voltage and/or in parallel to provide a desired amount of
current source capability. Diodes are included to avoid overheating of
cells in case of partial shading.
Since cell heating reduces the operating efficiency it is desirable
to minimize the heating. Very few modules incorporate any design
features to decrease temperature, however installers try to provide
good ventilation behind the module,
New designs of module include concentrator modules in which the
light is concentrated by an array of lenses or mirrors onto an array of
small cells. This allows the use of cells with a very high cost per
unit area (such as gallium arsenide) in a cost-competitive way.
Depending on construction the photovoltaic can cover a range of
frequencies of light and can produce electricity from them, but cannot
cover the entire solar spectrum. Hence much of incident sunlight
energy is wasted when used for solar panels, although they can give far
higher efficiencies if illuminated with monochromatic light. Another
design concept is to split the light into different wavelength ranges
and direct the beams onto different cells tuned to the appropriate
wavelength ranges. [1]
This is projected to raise efficiency to 50%. Sunlight conversion rates
(module efficiencies) can vary from 5-18% in commercial production.
Rigid thin-film modules
In rigid thin film modules, the cell and the module are manufactured in the same production line.
The cell is created directly on a glass substrate or superstrate, and the electrical connections are created in situ,
a so called "monolithic integration". The substrate or superstrate is
laminated with an encapsulant to a front or back sheet, usually another
sheet of glass.
The main cell technologies in this category are CdTe, amorphous silicon, micromorphous silicon (alone or tandem), or CIGS (or variant). Amorphous silicon has a sunlight conversion rate of 5-9%.
Flexible thin-film modules
Flexible thin film cells and modules are created on the same
production line by depositing the photoactive layer and other necessary
layers on a flexible substrate. If the substrate is an insulator (e.g.
polyester or polyimide film) then monolithic integration can be used.
If it is a conductor then another technique for electrical connection
must be used. The cells are assembled into modules by laminating them
to a transparent colourless fluoropolymer on the front side (typically ETFE or FEP)
and a polymer suitable for bonding to the final substrate on the other
side. The only commercially available (in MW quantities) flexible
module uses amorphous silicon triple junction (from Unisolar).
References
See also
External links
Photovoltaic Array
A photovoltaic array is a linked assembly of PV modules.
Timber framed house w. photovoltaic array
The solar panels on this small yacht at sea can charge the 12 volt batteries at up to 9 amperes in full, direct sunlight.
A photovoltaic array is a linked collection of photovoltaic modules, which are in turn made of multiple interconnected solar cells. The cells convert solar energy into direct current electricity via the photovoltaic effect.
The power that one module can produce is seldom enough to meet
requirements of a home or a business, so the modules are linked
together to form an array. Most PV arrays use an inverter to convert the DC power produced by the modules into alternating current that can plug into the existing infrastructure to power lights, motors, and other loads. The modules in a PV array are usually first connected in series to obtain the desired voltage; the individual strings are then connected in parallel to allow the system to produce more current. Solar arrays are typically measured by the electrical power they produce, in watts, kilowatts, or even megawatts.
Applications
In urban and suburban areas, photovoltaic arrays are commonly used
on rooftops to measure power use; often the building will have a
preexisting connection to the power grid, in which case the energy produced by the PV array will be sold back to the utility in some sort of net metering agreement. In more rural areas, ground-mounted PV systems are more common. The systems may also be equipped with a battery backup system to compensate for a potentially unreliable power grid. In agricultural settings, the array may be used to directly power DC pumps, without the need for an inverter.
In remote settings such as mountainous areas, islands, or other places
where a power grid is unavailable, solar arrays can be used as the sole
source of electricity, usually by charging a storage battery. Satellites use solar arrays for their power. In particular the International Space Station uses multiple solar arrays to power all the equipment on board. Solar photovoltaic panels are frequently applied in satellite
power. However, costs of production have been reduced in recent years
for more widespread use through production and technological advances.
For example, single crystal silicon solar cells have largely been
replaced by less expensive multicrystalline silicon solar cells, and
thin film silicon solar cells have also been developed recently at
lower costs of production yet (see Solar cell).
Although they are reduced in energy conversion efficiency from single
crystalline Si wafers, they are also much easier to produce at
comparably lower costs. Together with a storage battery, photovoltaics have become commonplace for certain low-power applications, such as signal buoys or devices in remote areas or simply where connection to the electricity mains would be impractical. In experimental form they have even been used to power automobiles in races such as the World solar challenge across Australia. Many yachts and land vehicles use them to charge on-board batteries.
PV performance
A solar panel on top of a parking meter. Note that this particular installation is shaded, and may not perform as desired.
At high noon on a cloudless day at the equator, the power of the sun is about 1 kW/m², on the Earth's surface, to a plane that is perpendicular to the sun's rays. As such, PV arrays can track the sun
through each day to greatly enhance energy collection. However,
tracking devices add cost, and require maintenance, so it is more
common for PV arrays to have fixed mounts that tilt the array and face
due South in the Northern Hemisphere (in the Southern Hemisphere, they
should point due North). The tilt angle, from horizontal, can be varied
for season, but if fixed, should be set to give optimal array output
during the peak electrical demand portion of a typical year. For large
systems, the energy gained by using tracking systems outweighs the
added complexity (trackers can increase efficiency by 30% or more). PV
arrays that approach or exceed one megawatt often use solar trackers.
Accounting for clouds, and the fact that most of the world is not on
the equator, and that the sun sets in the evening, the correct measure
of solar power is insolation
– the average number of kilowatt-hours per square meter per day. For
the weather and latitudes of the United States and Europe, typical
insolation ranges from 4 kWh/m²/day in northern climes to 6.5
kWh/m²/day in the sunniest regions. Typical solar panels have an
average efficiency of 12%, with the best commercially available panels
at 20%. Thus, a photovoltaic installation in the southern latitudes of
Europe or the United States may expect to produce 1 kWh/m²/day. A
typical "150 watt" solar panel is about a square meter in size. Such a
panel may be expected to produce 1 kWh every day, on average, after
taking into account the weather and the latitude. In the Sahara
desert, with less cloud cover and a better solar angle, one can obtain
closer to 8.3 kWh/m²/day. The unpopulated area of the Sahara desert is
over 9 million km², which if covered with solar panels would provide
630 terawatts total power. The Earth's current energy consumption rate
is around 13.5 TW at any given moment (including oil, gas, coal, nuclear, and hydroelectric).
Other factors affect PV performance. Photovoltaic cells' electrical
output is extremely sensitive to shading. When even a small portion of
a cell, module, or array is shaded, while the remainder is in sunlight,
the output falls dramatically due to internal 'short-circuiting' (the
electrons reversing course through the shaded portion of the p-n junction).
Therefore it is extremely important that a PV installation is not
shaded at all by trees, architectural features, flag poles, or other
obstructions. Sunlight can be absorbed by dust, fallout, or other
impurities at the surface of the module. This can cut down the amount
of light that actually strikes the cells by as much as half.
Maintaining a clean module surface will increase output performance
over the life of the module. Module output and life are also degraded
by increased temperature. Allowing ambient air to flow over, and if
possible behind, PV modules reduces this problem. However, effective
module lives are typically 25 years or more [1], so replacement costs should be considered as well.
Solar photovoltaic panels on spacecraft
Solar panels on the Stardust spacecraft (NASA image)
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Solar panels can be used on spacecraft, particularly when they are in the inner part of the solar system.
They have been designed to pivot on spacecraft, so that they will
always be in the direct path of solar rays. In order to optimize the
amount of energy generated, solar panels on spacecraft can be equipped with a Fresnel lens, which concentrates sunlight. Because of these efforts to maximize electric production, and the fact that the Sun is mostly the only source of energy, the construction
of solar cells on spacecraft could be one of the highest costs. When
journeying to outer parts of the solar system (or beyond), nuclear
reactors or radioisotope thermal generators are preferred, as the Sun's rays are too weak at such extreme distances to power a spacecraft. The ESA is researching the possibility of solar power satellites that would generate electricity in space and then beam it to Earth via laser or microwaves. In addition, solar power is being considered for use as a propulsion mechanism in lieu of chemical propulsion.
See also
Notes
This article is licensed under the GNU Free Documentation License. It uses material from Wikipedia Encyclopedia article "Photovoltaic Module"
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